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Polymarine Company. Herstel en onderhoud van polyester boten in Lemmer en omstreken

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When is damage to a polyester boat structural?

Damage is structural as soon as the laminate under the gelcoat has cracked or come away. You recognise it by a hollow sound when tapping, by hairline cracks in a star pattern, and by a spot that gives under pressure. If the damage stays in the gelcoat, it is cosmetic.

The difference in one sentence

Gelcoat is the coloured top layer and carries nothing. The laminate beneath it, glass fibre and resin, carries everything. Damage that stays in the gelcoat is a question of looks. Damage that reaches the laminate is a question of strength.

Four signs that it goes deeper

A hollow or dull sound when you tap across the area with a coin. Sound laminate rings clear and short; loose or wet laminate sounds dull. Always tap a piece of healthy hull as well, so you can hear the difference.

A star pattern of hairline cracks around a point of impact. That means the laminate absorbed the blow by flexing, and that cracking has formed underneath.

A spot that gives when you press or step on it. On a deck that points to delamination or a perished core.

Water in the bilge with no identifiable leak. Then water is running into the laminate somewhere.

Where it matters most

Around the keel bolts, the mast step, the rudder and the skin fittings the forces are greatest. Damage that would be cosmetic on the aft deck is worth a thorough inspection in these places.

The same goes for the area around the rubbing strake on boats that lock through a lot. Repeated impact loading causes fatigue in the laminate there, even without a single obvious blow.

What you can do yourself

Tapping out costs nothing and tells you a lot. Do it around the damage and half a metre beyond, because loose laminate almost always runs further than what you can see.

Take photos close up and from a distance before you touch anything. If it does turn out to be structural, the insurer needs exactly those shots.

Frequently asked questions

Can I seal structural damage temporarily?

To keep water out, a temporary watertight seal can be sensible, especially during the sailing season. Think of it as a field dressing: it keeps the damage small until the permanent repair in winter storage.

How much strength does a hull lose from a crack?

That depends entirely on place and extent. A crack in a non-load-bearing panel does little; the same crack around the keel bolts is a safety question. So the location decides the urgency, not the length.

Damage to your boat? Send a photo.

A photo and a short description are enough to assess the damage. Then you hear what is needed and get a quote to suit.